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Cleanroom Sandwich Panels

Aluminum honeycomb cleanroom panel

Aluminum Honeycomb cleanroom panel is an advanced composite panel system specifically engineered for high-performance controlled environments.

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Ultra-FlatSuperior surface precision
LightweightHigh strength-to-weight ratio
Grade A2All-metal, non-combustible
ISO 14644Cleanroom-grade quality

 

Aluminum Honeycomb Clean Room Panel: Engineered for Class 1–ISO 5 Environments

For semiconductor & electronics manufacturing, biopharma R&D, aerospace assembly, precision optics, food-grade lines, EV battery plants and next-gen data centers, the aluminum honeycomb clean room panel delivers a rigorously engineered clean room panel for Class 1–ISO 5 (Class 100) environments. Its aerospace-grade honeycomb core is lightweight yet exceptionally stiff, with near-zero thermal expansion and no outgassing.

The non-porous, anodized skin resists corrosion and repeated chemical wiping (IPA, hydrogen peroxide, VHP) without shedding fibers. It forms the backbone of our clean room partition system and clean room wall system — and as established clean room panel manufacturers we also supply clean room panels for green energy and solar film manufacturers, all to ISO 14644-1 particulate limits.

01 — Technical Specifications

Aluminum Honeycomb Panel Specifications

Standard configuration for the Wonclean aluminum honeycomb cleanroom panel. All dimensions, facings and fire ratings are customizable to project and classification requirements.

Aluminum Honeycomb Cleanroom Panel — Standard Technical Data
Panel type Aluminum honeycomb composite sandwich panel
Panel thickness 25 / 50 / 75 / 100 mm (50 mm standard)
Core Hexagonal aluminum honeycomb, 19–21 mm cell aperture
Facing sheets 0.5–0.8 mm color-coated galvanized steel
Optional facings Stainless steel 304 / aluminum / HPL
Surface finish PE / PVDF coated · smooth · non-porous · non-shedding
Standard width 980 mm / 1180 mm
Standard length ≤ 6000 mm (custom available)
Panel weight ≈ 13 kg/m² (50 mm panel)
Fire rating A2 non-combustible · up to 1.0 h fire resistance
Heat transfer (U) ≈ 0.73 W/m²·K
Edge / frame Aluminum 6063 box extrusion · 2 / 3 / 4-sided
Joint system Tongue-and-groove / cruciform · flush finish
Flatness tolerance Diagonal deviation ≤ 1 mm
Anti-static option Surface resistivity 10⁷–10⁹ Ω
Cleanliness grade ISO 14644-1 Class 1–9 / GMP Grade A–D
Color RAL standard (custom colors on request)

Values shown are standard/representative configurations. Confirm final certified figures (fire test report, load rating, U-value) against the project datasheet before specification — Wonclean issues a stamped datasheet with every quotation.

02 — Construction

Aluminum Honeycomb Panel Construction

The bionic hexagonal core is the engineering secret. Inspired by aerospace structures, it distributes load across the full panel face so that even large-span panels stay perfectly straight over time — the reason it outperforms solid-core cleanroom wall panels.

PANEL CROSS-SECTION Outer steel facing Structural adhesive Aluminum honeycomb core Inner steel facing 50 mm typical
Composite build: two rigid steel skins bonded to a lightweight hexagonal aluminum core.
01
Outer facing — 0.5–0.8 mm color-coated steel; smooth, chemical-resistant, easy-clean barrier that resists particle adhesion.
02
Structural adhesive — High-bond, solvent-free lamination for hermetic skin-to-core integrity under VHP sterilization cycles.
03
Aluminum honeycomb core — Hexagonal cells deliver high vertical compressive strength and zero-deflection flatness at minimal weight.
04
Inner facing — Matched steel skin forms a fully sealed, non-outgassing two-sided cleanroom surface.
03 — Why Specify It

Why Choose Aluminum Honeycomb Cleanroom Panels

Zero-deflection flatness

The honeycomb geometry keeps wide-span panels true, giving the flush finish high-end electronics and semiconductor fabs demand.

Lightweight strength

Up to ~80% lighter than solid-core panels, cutting structural support requirements and speeding on-site installation.

A2 non-combustible

An all-metal, inorganic build is naturally non-combustible — a safe fire barrier for critical and regulated environments.

Non-shedding & sealed

Smooth, non-porous, non-outgassing surfaces support particulate control for ISO-classified and GMP cleanrooms.

Plug-and-play system

Integrates with standard aluminum profiles and coving for fast, seamless professional cleanroom installation.

Chemical & clean-down resistant

Coated facings withstand routine disinfection and aggressive cleaning agents without surface degradation.

04 — Where It's Used

Aluminum Honeycomb Panel Applications

Specified as cleanroom wall panels, ceiling panels and partitions across regulated and high-precision industries. See real cleanroom project case studies or browse the full cleanroom product range.

Aluminum honeycomb cleanroom panels installed in a cleanroom facility
Aluminum honeycomb panels installed as cleanroom wall and ceiling systems.
ISO 14644 & SIRIMCleanroom-grade quality
Stamped DatasheetAir-tightness & fire report
Malaysia-BasedLocal engineering team
7×24 Support10-year structural warranty

Get a project-specific quote in 24 hours

Send your cleanroom classification, floor area and finish requirements. Our Malaysia-based engineering team replies with a stamped datasheet, fire certificate and pricing — 7×24 technical support by email, phone or WhatsApp.

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1

What is the proper procedure for using an air shower?

Enter, close outer door completely, stand in center, slowly rotate 360 degrees with arms raised for thorough coverage, wait for preset time (15-30 seconds), then open inner door and enter clean area

2

What Are the Core Materials and Specifications for Clean Room Panels?

Selecting the correct clean room panel material is critical for maintaining ISO standards across industries. Options include rock wool and aluminum. Detailed clean room panel specifications cover thickness, fire resistance, and surface smoothness. High-quality Clean room panels ensure structural integrity while meeting stringent environmental controls required for precision manufacturing processes.

3

How to Identify Reliable Manufacturers and Suppliers for Wall Systems?

Evaluating clean room panel manufacturers requires assessing certification records and capacity. A reputable clean room panel supplier provides support for integrating the clean room panel wall system into facilities. Teams should verify compliance with international standards before procurement. Proper selection ensures durability and minimizes maintenance costs across aerospace and automotive sectors.

4

What Distinguishes Partition Walls from Standard Partitioning Systems?

A clean room partition serves as a standalone divider, whereas a clean room partition wall offers structural support. Advanced clean room partitioning systems allow modular reconfiguration without compromising cleanliness. Solutions are vital for data centers and labs requiring flexible layouts. Installation must adhere to strict sealing protocols to maintain pressure differentials effectively.

5

Specialized Panels for Green Energy and Solar Film Production?

Facilities focusing on sustainability require clean room panels for green energy manufacturers designed with anti-static properties. Similarly, clean room panels for solar film manufacturers demand ultra-low outgassing materials. Using specialized clean room partition panels ensures product yield remains high. These support rigorous cleanliness classes needed for photovoltaic and battery production lines.

6

Understanding Pricing Factors and Partition System Configurations?

The clean room panel price varies based on material density, fire rating, and dimensions. A comprehensive Clean Room Partition System includes doors and profiles affecting budget. Comparing different clean room partition systems helps optimize costs without sacrificing performance. Food and beverage sectors prioritize washability, influencing final selection and expenditure planning for construction projects.

7

How to choose the right door for a controlled environment?

Selecting an aluminum clean room door depends on traffic flow and pressure requirements. Proper Aluminum frame door Design ensures airtight sealing to maintain pressure differentials. For high-traffic areas, automatic clean room doors reduce contamination risks by minimizing physical contact during entry and exit processes in critical zones.

8

Which wall panels offer the best protection against damage?

Aluminum Clean Room Wall Panels are engineered for impact resistance and easy cleaning. The Aluminium honeycomb gypsum panel combines fire resistance with structural stability. An Anti-fold special panel further enhances durability in corners, ensuring long-term performance without compromising the sterile conditions required for pharmaceutical or electronic manufacturing.

9

How does air purification impact clean room efficiency?

Effective air purification is critical for maintaining ISO standards. High-quality air filter units remove particulates from the circulation system. Large scale air purification projects require detailed planning regarding airflow patterns. Integration with HVAC systems ensures consistent environmental control. Monitoring particle counts validates effectiveness. Upgrading filtration media enhances safety and product quality within sensitive zones.

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A-17-11, Tower A, Pinnacle Petaling Jaya, Jalan Utara C, 46200 Petaling Jaya, Selangor, Malaysia
Contact Info
013 960 7988
Email
Info@wonclean.com
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